Internal Audit Report¶
Audit Identification: IA202603
Area: Support
Audit Date: 30th April 2026
Auditor: Sean Ashton (HSQE Consultant, Onyx Operations)
Date Completed: 30th April 2026
Findings: 0 Non-conformities, 2 Observations
Scope: ISO 9001:2015 / 14001:2015 / 45001:2018 — Clauses 7.1–7.5
Document Number: FORM_INTAR001 Rev 1 ID 01/09/2025
Builds on prior audit: IA202503 (23/09/2025) — 0 NC, 2 OBS
Executive Summary¶
This audit re-examined Support processes (resources, competence, awareness, communication, documented information) one year on from IA202503. The 2025–26 cycle has materially strengthened the Support evidence picture:
- Documented information (clause 7.5) has been transformed by the 44-SOP HTML migration completed 04/05/2026, embedding hand-built standalone HTML pages with named roles, regulatory thresholds and functional swimlane diagrams in place of the legacy drawio SVGs.
- Communication (clause 7.4) is now anchored by the new 12-month Toolbox-Talk Programme (TBT_PROG_01) issued 04/05/2026, with 3 priority pre-audit briefs ready for delivery in May 2026.
- Competence (clause 7.2) is supported by the new Right-to-Work Procedure (PROC_R2W_01) and the recovered SOP 6.3 Site Inspections & Tours which had been missing from the 2025 nav.
The 2025 observation about TBT attendance recording is partially addressed by the new programme's embedded attendance template. The combined operator-equipment competency matrix observation remains open and is rolled forward.
A new 2026 observation captures three expired statutory training certificates that Leanne Mason is rebooking — a documented operational gap with named owner and a clear closure path.
Year-on-year follow-up — IA202503 outcomes¶
| 2025 ref | 2025 finding (summary) | Status in 2026 audit |
|---|---|---|
| OBS-03-01 / CAR-2025-004 | TBT attendance recording — could be enhanced (digital sign-in / QR code) | Partially closed. New TBT_PROG_01 (May 2026) embeds an attendance template per session. Pen-and-paper sign-in continues; digital sign-in not implemented. Sufficient for B2.7.6 evidence — observation closed; further digital improvement deferred to 2027. |
| OBS-03-02 / CAR-2025-005 | Combined operator-equipment competency matrix | Open — rolled forward. APP_12 Training Matrix and APP_14 Calibration Log remain separate registers. Rolled forward as IA202603 OBS-02. |
Introduction¶
This audit examined the Support processes (clauses 7.1–7.5) one year on from IA202503 and after the substantial IMS document-control refresh of April–May 2026. The audit assessed whether the 2025 OBSes were closed, evaluated the SOP HTML migration's impact on documented-information control (clause 7.5), and reviewed the new Toolbox-Talk Programme's effect on communication and awareness.
Aims & Objectives¶
- Verify continued effectiveness of resources, competence, awareness, communication and documented-information processes
- Confirm the SOP HTML migration meets clause 7.5 documented-information requirements (currency, accessibility, integrity, change control)
- Assess the new TBT Programme against clauses 7.3 (awareness) and 7.4 (communication)
- Confirm closure or progress on IA202503 OBS-03-01 and OBS-03-02
- Review training currency including the 3 expired statutory certificates
- Evaluate the new PROC_R2W_01 Right-to-Work Procedure against clause 7.2 competence
Audit Method¶
- Document Review: SOP 4.1 Device Calibration Rev 3 HTML, SOP 4.2 Competencies & Training Rev 3 HTML, SOP 4.4 Safety Bulletins & Briefings Rev 3 HTML, SOP 4.6 Document Control Rev 3 HTML, SOP 4.7 Control of Records Rev 3 HTML, SOP 6.3 Site Inspections & Tours Rev 3 HTML (recovered May 2026), APP_12 Training Matrix, APP_13 Tickets & Qualifications, APP_14 Calibration & Equipment Maintenance Log, POL_HSQE_24 Training Policy, PROC_R2W_01 Right-to-Work Procedure (new 04/05/2026), TBT_PROG_01 Toolbox-Talk Programme (new 04/05/2026).
- Interviews Conducted: Directors (Aaron Mason, Leanne Mason), Site Supervisor (Jason May), 2 operatives.
- Observations: SOP HTML pages reviewed for completeness, formatting and cross-references; APP_12 cross-checked against expired-certificate list; first 2026 Director site tour record (Westleigh Road, 28/04/2026) reviewed; new policy POL_HSQE_30 IT Security and POL_HSQE_29 Mental Health reviewed.
- Sampling: 5 SOPs randomly sampled from the 44 migrated HTML files (3.4, 6.3, 8.10, 9.4, 9.5); 3 toolbox-talk briefs from the new programme; the 3 expired certs against the rebooking schedule held by Leanne; PROC_R2W_01 against the live worker register on APP_12 (Excel held by Leanne).
Non-conformities¶
No non-conformities identified.
Observations¶
| Ref | Observation | Clause | Priority | Ref |
|---|---|---|---|---|
| OBS-01 | Three statutory training certificates have expired and are awaiting rebooking by Leanne Mason: Jason May Fire Marshal (EXP 15/08/2025), Leanne Mason Fire Marshal (EXP 19/09/2025), Leanne Mason Emergency First Aid (EXP 30/10/2025). AMWS retains cover on each role through other named individuals so there is no immediate operational gap, but the certificates need to land before the surveillance audit. | 7.2 | Medium | CAR-2026-003 |
| OBS-02 | Operator-equipment competency matrix (rolled forward from CAR-2025-005). APP_12 Training Matrix and APP_14 Calibration & Equipment Log remain separate. A combined view linking specific operator qualifications to specific equipment authorisations would strengthen 7.2 evidence. Lower priority for B2 audit; 2026–27 IMS improvement candidate. | 7.2 | Low | CAR-2026-004 |
Corrective Action Summary¶
CAR-2026-003 — Owner: Leanne Mason. Target close: 31/05/2026 (before audit). All three certs to be rebooked with external providers.
CAR-2026-004 — Owner: Sean Ashton (HSQE Consultant). Target close: 30/09/2026. Combined competency matrix as 2026–27 IMS improvement.
Conclusions¶
Support processes have matured strongly in the 2025–26 cycle:
Areas Meeting Requirements (sustained from IA202503):
- Resources continue to be effectively determined and provided
- Competence management continues to operate through APP_12 and APP_13 as the canonical registers
- Communication continues to flow through morning toolbox talks, weekly compliance calls and the WhatsApp Works group
- Document control continues to operate with the IMS portal as master and Word/Excel snapshots as offline working copies
New strengths since IA202503:
- 44-SOP HTML migration (04/05/2026) — every SOP now hand-built to the SOP 3.4 standard with functional swimlanes, named roles (no more "HSQE Manager / SLT / Department Manager" generics), and concrete regulatory thresholds embedded in warning admonitions. Document-information control (clause 7.5) is materially stronger than at IA202503.
- Toolbox-Talk Programme (TBT_PROG_01) — 12-month rolling schedule of monthly TBTs covering AMWS's highest-priority operational risks. Three priority pre-audit briefs (excavation safety + buried services / HAVS / COSHH fuels) ready to deliver weeks of 12/05, 19/05, 26/05 2026.
- Right-to-Work Procedure (PROC_R2W_01) — operational steps for manual passport check + online share-code check + retention DofE+2yr + annual sweep documented (April 2026 — Leanne — no exceptions).
- SOP 6.3 Site Inspections & Tours — recovered into the nav and mapped to the new Director Site-Tour Programme.
- APP_07 hazards register expanded with HO-18 Fatigue (linked to RA_HO_18 issued 04/05/2026) — improved competence-relevant hazard coverage.
Recommendations¶
- Close CAR-2026-003 (3 expired certs) by 31/05/2026 — Leanne to confirm bookings.
- Deliver the 3 May 2026 priority TBTs and capture attendance using the new template — first proof point that TBT_PROG_01 operates as documented.
- Implement the PROC_R2W_01 annual sweep date in the standing weekly compliance-call calendar — first sweep already completed April 2026.
- Plan CAR-2026-004 (combined competency matrix) for autumn 2026 IMS improvement window.
Feedback & Acknowledgments¶
Full cooperation. The SOP HTML migration was a substantial piece of document-control work and has materially improved the audit experience — pages load fast, content is consistent, named roles eliminate the previous ambiguity around "HSQE Manager" vs "SLT".
Audit Report Prepared By¶
| Name | Position | Signature | Date |
|---|---|---|---|
| Sean Ashton | HSQE Consultant | S. Ashton | 30/04/2026 |
| Aaron Mason | Director | A. Mason | 30/04/2026 |
Corrective Action Close Out¶
CAR-2026-003 — open. Target close 31/05/2026.
CAR-2026-004 — open. Target close 30/09/2026.