COSHH Assessment — Carplan Demon Shine (Spray-on vehicle polish)¶
| Ref | Revision | Issue Date | Next Review | Assessor | Approved By |
|---|---|---|---|---|---|
| COSHH_02 | 2 | 1 June 2026 | 1 June 2027 | Sean Ashton | Aaron Mason, Director |
Key references
COSHH_02 on the COSHH Register (APP_09)
Product identification to be confirmed against the container. The sheet held covers the Demon Shine 2 range (product code CDS005); the Demon Shine range carries different product codes. The product was not located in the COSHH cabinet on 05/10/2026 — owner Leanne Mason, target 31/10/2026.
Van-pack inclusion
This substance is carried in the field van packs. The Van Packs operative-facing site holds a synchronised copy.
1. Product identification¶
| Product name | Carplan Demon Shine (Spray-on vehicle polish) |
| Supplier | Tetrosyl Ltd (Carplan brand) |
| Active ingredients / CAS | Silicone emulsion + surfactants CAS: Mixture — see SDS |
| Physical form | Liquid spray |
| Appearance / odour | White/off-white liquid, fragrance |
| Use | Exterior vehicle polish — applied by spray on damp vehicle surface |
2. Hazard classification¶
Overall classification: Not classified as hazardous under CLP
Signal word: Not required — product not classified.
Hazard statements (H-codes)¶
| Code | Statement |
|---|---|
| EUH208 | Contains (allergen). May produce an allergic reaction. |
Precautionary statements (key P-codes)¶
| Code | Statement |
|---|---|
| P102 | Keep out of reach of children. |
| P264 | Wash thoroughly after handling. |
GHS pictograms¶
| Oxidising | Explosive | Flammable | Toxic | Harmful | Corrosive | Human Health | Dangerous for environment | Gas under pressure |
|---|---|---|---|---|---|---|---|---|
| ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ | ☐ |
3. Persons at risk¶
| Staff | Public | Visitors | Contractor | Workers | Young / Pregnant |
|---|---|---|---|---|---|
| ☑ | ☐ | ☐ | ☑ | ☑ | ☐ |
- Vehicle maintenance staff
- Fleet detailing operatives
4. Routes of exposure¶
- Inhalation: Low — minimal mist when used as directed
- Skin contact: Low — may cause mild irritation with prolonged contact
- Eye contact: Mild irritation on direct contact
- Ingestion: Unlikely in normal use
5. Workplace exposure limits (HSE EH40/2005)¶
No UK Workplace Exposure Limits (HSE EH40/2005) assigned to this product or its constituents.
6. Frequency and duration of exposure¶
COSHH Regulation 6 requires the assessment to consider the amount, level and duration of exposure.
| Amount used | Times per day | Duration per use |
|---|---|---|
| Small — millilitres | 1–5 | 1–5 minutes |
7. Control measures — hierarchy of controls¶
Elimination / substitution: Evaluated where practicable — see Section 12.
Engineering controls:
- Use in well-ventilated areas (outdoors preferred)
Administrative controls:
- Apply to cool surface only
- Avoid glass/windscreens
Personal Protective Equipment (PPE):
- Nitrile gloves
- Safety glasses if overhead application
8. Storage and handling¶
| Temperature | 5–25 °C |
| Location | Dry store |
| Avoid | Frost, direct sunlight |
| Container | Original trigger-spray container |
9. Emergency procedures¶
First aid¶
| Route | Action |
|---|---|
| Eyes | Rinse with water for 15 minutes. Seek medical advice if irritation persists. |
| Skin | Wash with soap and water. |
| Inhalation | Move to fresh air. |
| Ingestion | Rinse mouth. Do not induce vomiting. Seek medical advice. |
Spillage¶
Wipe up with absorbent material. Rinse area with water.
Emergency contacts¶
- Emergency services: 999
- NHS non-emergency: 111
- AMWS supervisor: Jason May
- HSQE support: Sean Ashton (Onyx Operations)
10. Waste disposal¶
Empty container may be recycled. Residual product: non-hazardous waste stream.
11. Risk rating¶
| Before controls | With controls |
|---|---|
| Low | Minimal |
Risk rating methodology: Severity × Likelihood = Risk (S × L = R). See POL_HSQE_21 — Risk Assessment for the full scoring matrix.
12. Training requirements¶
- Product handling and application
13. Assessment outcome¶
| Outcome | |
|---|---|
| Safe to proceed with existing control measures | ☑ |
| Safe to proceed with additional actions | ☐ |
| Unsafe — do not proceed | ☐ |
14. Monitoring and review¶
- Annual COSHH review
15. References¶
- POL_HSQE_08 — COSHH Policy
- POL_HSQE_19 — Personal Protective Equipment (PPE) Policy
- SOP 8.5 — Hazardous Substances (COSHH)
- APP_09 — COSHH Assessments Log
- HSE COSHH Regulations 2002 (SI 2002/2677, as amended)
- HSE EH40/2005 Workplace Exposure Limits
- CLP Regulation (EC) No 1272/2008 (as retained in UK law)
16. Signatures¶
| Name | Signature | Date | |
|---|---|---|---|
| Assessor | Sean Ashton, HSQE Consultant | 09/09/2026 | |
| Supervisor | Jason May, Site Supervisor | ||
| Approved by | Aaron Mason, Director | ||
| User acknowledgement |
Reformatted 09/09/2026 to the 16-section COSHH template. Hazard classification, exposure limits, control measures and risk rating are unchanged from Issue 2 — the migration added the persons-at-risk grid, frequency and duration of exposure (COSHH Regulation 6), the GHS pictogram grid, the assessment outcome and the signature block.
This assessment must be reviewed annually or when circumstances change — whichever is sooner.
Method statements¶
No field method statement calls up this substance.
It is a fleet, plant-maintenance, office or welfare item rather than something used in carrying out a field task. The method statements held on the Van Packs site cover field operations; substances used on the vehicles, in the yard workshop or in the office are controlled by this assessment and by SOP 8.5 alone.
Related documents¶
This assessment is one of thirty held under APP_09. The substance-specific controls are above; the system that maintains them is below.
- POL_HSQE_08 Control of Substances Hazardous to Health (COSHH)
- POL_HSQE_19 Personal Protective Equipment (PPE)
- SOP 8.5 Hazardous Substances (COSHH)
- SOP 8.4 Personal Protective Equipment
- SOP 8.7 Health Surveillance
- SOP 9.5 Hazardous Management of Waste
- APP_09 COSHH Assessments Register
- APP_10 Legal & Compliance Requirements Register with Evaluation
- RA_HO_15 PPE Management
Standard applied: COSHH Regulations 2002 (undated reference), with workplace exposure limits taken from HSE EH40/2005 and hazard classification from GB CLP. Referenced undated so a new edition does not force a re-issue of every assessment.